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6 Challenges of Blockchain

The blockchain is touted as the most significant technological innovations that have already captivated a good chunk of major industries. There has been an exponential growth in the adoption of blockchain technology in the past few years.

 Yes, blockchain is a groundbreaking technology as most of the marketers state it to be, but still, it has a long way to go. We have already heard a lot about what is blockchain and how it is changing the market trends.  

Now it is time to understand the significant challenges of blockchain industry.

1. Scalability:

The ability to manage a large number of users at a single time is still a challenge for the blockchain industry.  Blockchain technology involves several complex algorithms to process a single transaction. As of October 2017, the total number of coinbase users is recorded to be 11.7 million. As more and more people are getting used to it, the average transactions have also increased dramatically.   It severely hit the processing speed of the transactions as a higher number of people implies more computers writing and accessing the network creating an overall cumbersome system.

2. Hackers and shadow dealing:

The one thing that the blockchain industry lacks is a set of regulatory oversight making it a volatile environment and an easy target for market manipulation. For instance,  the infamous one coin scam where a lot of investors lost money thinking it to be the next revolutionary digital currency was revealed to be a Ponzi scheme scam.  No matter how good you are with your cryptocurrency understanding, there is always a chance that the online wallet you are using may get hacked or be blocked by the government due to some shadowy practices.

3. Complex to understand and adopt:

Blockchain technology and the complexities it involves makes it hard for a layperson to understand and comprehend its benefits. Before diving into this revolutionary application, one needs to read it through and understand the principles of encryption and distributed ledger. Another point that makes blockchain hard to adopt is that financial institutions are adequate to provide secure payment gateways and other services at affordable prices compared to the costs incurred with blockchain.

4. Privacy:

Blockchain is an open ledger which is visible for everyone to view. It is an essential aspect in many cases, but it becomes a liability if used in a sensitive environment. Blockchain technology still has to go a long way to be adopted on a broad scale. The ledger needs to be remodeled in a way that allows restricted access and is accessible only to people who are authorized to view it.

5.Costs:

Blockchain is implemented usually for eliminating the expenses related to the third parties and intermediaries involved in the process of transferring values. Though, the blockchain technology is quite beneficial it is still in the nascent stages of innovation making it tough to integrate into the legacy systems. It makes it an expensive affair overall preventing its adoption by the government as well as private firms.

6. Blockchain is still a distant dream:

The market pundits are going gaga over the blockchain technology, its benefits and how it is re-shaping the infrastructure of emerging technologies like InsurTech and others. But, the truth is that the challenges mentioned above are still hard to conquer, and it will take some good time before blockchain becomes an integral part of all the industries.

The Blockchain is an innovative technology but needs a lot of technological advancements.  However, technology has an intrinsic property of evolving and can always find a way through any challenges.  So, we cannot say that blockchain is going anywhere anytime soon but will take time to revolutionize the technology sector completely.

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Smart Manufacturing Dashboards: A Real-Time Guide for Data-Driven Ops

Smart Manufacturing starts with real-time visibility.

Manufacturing companies today generate data by the second through sensors, machines, ERP systems, and MES platforms. But without real-time insights, even the most advanced production lines are essentially flying blind.

Manufacturers are implementing real-time dashboards that serve as control towers for their daily operations, enabling them to shift from reactive to proactive decision-making. These tools are essential to the evolution of Smart Manufacturing, where connected systems, automation, and intelligent analytics come together to drive measurable impact.

Data is available, but what’s missing is timely action.

For many plant leaders and COOs, one challenge persists: operational data is dispersed throughout systems, delayed, or hidden in spreadsheets. And this delay turns into a liability.

Real-time dashboards help uncover critical answers:

  • What caused downtime during last night’s shift?
  • Was there a delay in maintenance response?
  • Did a specific inventory threshold trigger a quality issue?

By converting raw inputs into real-time manufacturing analytics, dashboards make operational intelligence accessible to operators, supervisors, and leadership alike, enabling teams to anticipate problems rather than react to them.

1. Why Static Reports Fall Short

  • Reports often arrive late—after downtime, delays, or defects have occurred.
  • Disconnected data across ERP, MES, and sensors limits cross-functional insights.
  • Static formats lack embedded logic for proactive decision support.

2. What Real-Time Dashboards Enable

Line performance and downtime trends
Track OEE in real time and identify underperforming lines.

Predictive maintenance alerts
Utilize historical and sensor data to identify potential part failures in advance.

Inventory heat maps & reorder thresholds
Anticipate stockouts or overstocks based on dynamic reorder points.

Quality metrics linked to operator actions
Isolate shifts or procedures correlated with spikes in defects or rework.

These insights allow production teams to drive day-to-day operations in line with Smart Manufacturing principles.

3. Dashboards That Drive Action

Role-based dashboards
Dashboards can be configured for machine operators, shift supervisors, and plant managers, each with a tailored view of KPIs.

Embedded alerts and nudges
Real-time prompts, like “Line 4 below efficiency threshold for 15+ minutes,” reduce response times and minimize disruptions.

Cross-functional drill-downs
Teams can identify root causes more quickly because users can move from plant-wide overviews to detailed machine-level data in seconds.

4. What Powers These Dashboards

Data lakehouse integration
Unified access to ERP, MES, IoT sensor, and QA systems—ensuring reliable and timely manufacturing analytics.

ETL pipelines
Real-time data ingestion from high-frequency sources with minimal latency.

Visualization tools
Custom builds using Power BI, or customized solutions designed for frontline usability and operational impact.

Smart Manufacturing in Action: Reducing Market Response Time from 48 Hours to 30 Minutes

Mantra Labs partnered with a North American die-casting manufacturer to unify its operational data into a real-time dashboard. Fragmented data, manual reporting, delayed pricing decisions, and inconsistent data quality hindered operational efficiency and strategic decision-making.

Tech Enablement:

  • Centralized Data Hub with real-time access to critical business insights.
  • Automated report generation with data ingestion and processing.
  • Accurate price modeling with real-time visibility into metal price trends, cost impacts, and customer-specific pricing scenarios. 
  • Proactive market analysis with intuitive Power BI dashboards and reports.

Business Outcomes:

  • Faster response to machine alerts
  • Quality incidents traced to specific operator workflows
  • 4X faster access to insights led to improved inventory optimization.

As this case shows, real-time dashboards are not just operational tools—they’re strategic enablers. 

(Learn More: Powering the Future of Metal Manufacturing with Data Engineering)

Key Takeaways: Smart Manufacturing Dashboards at a Glance

AspectWhat You Should Know
1. Why Static Reports Fall ShortDelayed insights after issues occur
Disconnected systems (ERP, MES, sensors)
No real-time alerts or embedded decision logic
2. What Real-Time Dashboards EnableTrack OEE and downtime in real-time
Predictive maintenance using sensor data
Dynamic inventory heat maps
Quality linked to operators
3. Dashboards That Drive ActionRole-based views (operator to CEO)
Embedded alerts like “Line 4 down for 15+ mins”
Drilldowns from plant-level to machine-level
4. What Powers These DashboardsUnified Data Lakehouse (ERP + IoT + MES)
Real-time ETL pipelines
Power BI or custom dashboards built for frontline usability

Conclusion

Smart Manufacturing dashboards aren’t just analytics tools—they’re productivity engines. Dashboards that deliver real-time insight empower frontline teams to make faster, better decisions—whether it’s adjusting production schedules, triggering preventive maintenance, or responding to inventory fluctuations.

Explore how Mantra Labs can help you unlock operations intelligence that’s actually usable.

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