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Smart Clothing Booming the Textile Industry

Once confined to fiction movies, Mark L of Iron man is gradually coming to life in our real world. With nanotech being under the cusp of major transformation, growth in the smart clothing industry has increased by leaps and bounds. 

According to a report released by a business consulting firm Grand View Research, the global smart fabrics market was worth $878.9 million in 2018, and it’s expected to reach $5.55 billion by 2025, with North America having the largest market share.

After rigid technologies like smartwatches and fitness trackers, the wearable market is being further invaded by smart clothing. However being sold as wearable tech, most of the time it turns out being cumbersome, awkward or never really working as it was expected to be. Nevertheless, the talk of a new feature is just around the corner. 

With wear-ability in mind, unlike the existing technology, the evolving smart clothing has no impact on the handle, drape, stretch or breathability of the fabric. It is a fresh piece of tech that allows assembling electronic systems directly onto garments, enabling a new generation of truly-wearable smart clothing. 

List of Smart Clothing Technology Booming the Textile Industry

DuPont Intexar

DuPont Advanced Materials has created electronic ink and film tech technology called DuPont Intexar. This technology can be directly embedded into the garment for easy and seamless integration into multiple apparel applications such as fitness, heat, and health; and has already been integrated into the Owlet Band wearable, which monitors a baby during pregnancy.

 iTBra

Cyrcadia’s development of the iTbra uses heat sensors to track the temperature fluctuations in a woman’s breasts. From this data, it maps out the wearer’s circadian pattern, or daily norms and helps determine the presence of cancer.

RFID Microchip

Microchip implants are now being used to replace keys and passwords. Though not on textiles, these microchips are being directly embedded into the body parts like the fingertips. The chip uses near-field communication (NFC) or radio-frequency identification (RFID) and is similar to the chips used to track lost pets. The U.S. military is reportedly considering using RFID chips to keep track of its troops around the world.

RFID microchip implants
RFID microchip implants

Pireta’s e-textile

The UK startup Pireta aims at innovating the wearable technology. Pireta’s technology creates genuinely wearable smart clothing without impacting the comfort of the apparel. The e-textile attaches a thin, highly-durable metallic layer at the fibre level, resulting in excellent conductivity.

Power Saver Smart Clothing

With the invention of smart clothing by the Singapore researchers, power banks would be a thing of the past. Researchers in Singapore have invented clothes that can boost connectivity and save battery life on wireless devices such as headphones and smartwatches.

Future of Smart Clothing

Gartner forecasts that worldwide wearable devices shipment will reach 225 million in 2019, an increase of 25.8 per cent from 2018. It also states- smart clothing will be one of the fastest-growing textile trends, increasing from 4.12 million shipments in 2017 to a predicted 19.91 million by 2022.

Could this genuinely wearable tech be the next big thing in the textile space? Could it really revolutionise healthcare defence and other ecosystems?

Comment below and let us know what you think.

Or drop us a Hi at hello@mantralabsglobal.com 

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Smart Manufacturing Dashboards: A Real-Time Guide for Data-Driven Ops

Smart Manufacturing starts with real-time visibility.

Manufacturing companies today generate data by the second through sensors, machines, ERP systems, and MES platforms. But without real-time insights, even the most advanced production lines are essentially flying blind.

Manufacturers are implementing real-time dashboards that serve as control towers for their daily operations, enabling them to shift from reactive to proactive decision-making. These tools are essential to the evolution of Smart Manufacturing, where connected systems, automation, and intelligent analytics come together to drive measurable impact.

Data is available, but what’s missing is timely action.

For many plant leaders and COOs, one challenge persists: operational data is dispersed throughout systems, delayed, or hidden in spreadsheets. And this delay turns into a liability.

Real-time dashboards help uncover critical answers:

  • What caused downtime during last night’s shift?
  • Was there a delay in maintenance response?
  • Did a specific inventory threshold trigger a quality issue?

By converting raw inputs into real-time manufacturing analytics, dashboards make operational intelligence accessible to operators, supervisors, and leadership alike, enabling teams to anticipate problems rather than react to them.

1. Why Static Reports Fall Short

  • Reports often arrive late—after downtime, delays, or defects have occurred.
  • Disconnected data across ERP, MES, and sensors limits cross-functional insights.
  • Static formats lack embedded logic for proactive decision support.

2. What Real-Time Dashboards Enable

Line performance and downtime trends
Track OEE in real time and identify underperforming lines.

Predictive maintenance alerts
Utilize historical and sensor data to identify potential part failures in advance.

Inventory heat maps & reorder thresholds
Anticipate stockouts or overstocks based on dynamic reorder points.

Quality metrics linked to operator actions
Isolate shifts or procedures correlated with spikes in defects or rework.

These insights allow production teams to drive day-to-day operations in line with Smart Manufacturing principles.

3. Dashboards That Drive Action

Role-based dashboards
Dashboards can be configured for machine operators, shift supervisors, and plant managers, each with a tailored view of KPIs.

Embedded alerts and nudges
Real-time prompts, like “Line 4 below efficiency threshold for 15+ minutes,” reduce response times and minimize disruptions.

Cross-functional drill-downs
Teams can identify root causes more quickly because users can move from plant-wide overviews to detailed machine-level data in seconds.

4. What Powers These Dashboards

Data lakehouse integration
Unified access to ERP, MES, IoT sensor, and QA systems—ensuring reliable and timely manufacturing analytics.

ETL pipelines
Real-time data ingestion from high-frequency sources with minimal latency.

Visualization tools
Custom builds using Power BI, or customized solutions designed for frontline usability and operational impact.

Smart Manufacturing in Action: Reducing Market Response Time from 48 Hours to 30 Minutes

Mantra Labs partnered with a North American die-casting manufacturer to unify its operational data into a real-time dashboard. Fragmented data, manual reporting, delayed pricing decisions, and inconsistent data quality hindered operational efficiency and strategic decision-making.

Tech Enablement:

  • Centralized Data Hub with real-time access to critical business insights.
  • Automated report generation with data ingestion and processing.
  • Accurate price modeling with real-time visibility into metal price trends, cost impacts, and customer-specific pricing scenarios. 
  • Proactive market analysis with intuitive Power BI dashboards and reports.

Business Outcomes:

  • Faster response to machine alerts
  • Quality incidents traced to specific operator workflows
  • 4X faster access to insights led to improved inventory optimization.

As this case shows, real-time dashboards are not just operational tools—they’re strategic enablers. 

(Learn More: Powering the Future of Metal Manufacturing with Data Engineering)

Key Takeaways: Smart Manufacturing Dashboards at a Glance

AspectWhat You Should Know
1. Why Static Reports Fall ShortDelayed insights after issues occur
Disconnected systems (ERP, MES, sensors)
No real-time alerts or embedded decision logic
2. What Real-Time Dashboards EnableTrack OEE and downtime in real-time
Predictive maintenance using sensor data
Dynamic inventory heat maps
Quality linked to operators
3. Dashboards That Drive ActionRole-based views (operator to CEO)
Embedded alerts like “Line 4 down for 15+ mins”
Drilldowns from plant-level to machine-level
4. What Powers These DashboardsUnified Data Lakehouse (ERP + IoT + MES)
Real-time ETL pipelines
Power BI or custom dashboards built for frontline usability

Conclusion

Smart Manufacturing dashboards aren’t just analytics tools—they’re productivity engines. Dashboards that deliver real-time insight empower frontline teams to make faster, better decisions—whether it’s adjusting production schedules, triggering preventive maintenance, or responding to inventory fluctuations.

Explore how Mantra Labs can help you unlock operations intelligence that’s actually usable.

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