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Insurtechs are Thriving with Machine Learning. Here’s how.

Modern Insurance is only around 250 years old, about when the necessary statistical and mathematical tools to underwrite a business venture came to be. But statistical models, even the most advanced ones, need a very specific type of enriched data-diet for it to work optimally. Since then, the industry has always had to rely on data for ensuring its long financial health. For insurers to take on considerable risk, regardless of size, it draws on the reassurance of statistically-sound data that underpins the coverage needed (for issuance) to a fixed number. This ‘number’ will influence the amount of coverage (or claim) provided to the insuree and consequently the amount of premium to be collected.

Such is the reliance on data, that even the slightest erroneous mistake in the underwriter’s predictions could bankrupt, at times, even the economy. We’ve seen it before — when banks took on unqualified risks and approved subprime mortgage loans to borrowers with poor credit, creating the imploding housing bubble of ‘08.

The nature of risk simply evolves and devolves; while Insurers learn progressively with each individual case, adsorbing enormous amounts of data into their carefully crafted risk-models. These models then naturally aid in the manual effort of several hundred data scientists (in the case of large insurers) poring over immense amounts of psychographic, behavioral and environmental attributes for evaluating an entity’s risk profile. Yet, even with these measures, the risk is unquantifiable if the data scientist doesn’t have a large or clear enough picture to make sense of all the inbound information. 

In the age of machine intelligence, data is prime fodder for these advanced algorithms. They are designed to thrive on large datasets — in fact the larger the size, the better the system learns. How could it not? An AI system is decidedly 1000x faster than human computing, raising accuracy levels to near perfection and improving straight-through processing to nearly one in every two decisions made without human intervention, today.


Source: Accenture Report — Machine Learning in Insurance

20.4 billion things will be connected by 2020 creating an unprecedented level of data handling & insight derivation capacity, as BFSI companies alone will spend US$25 billion on AI in 2020 (as reported by IDC research). Since 2012, more than $10 billion has been invested in insurtechs.

For 2020 and beyond, customers will come to expect better personalization from their insurance policies, especially millennials and younger. While the incumbent, slow-moving giants of traditional insurance should surprise no one as being the last to innovate — new insurtechs like Flyreel are changing the paradigm by piloting Machine Learning projects that directly translates to critical business goals.

According to McKinsey, digital insurers are already achieving better financial and efficient go-to-market results compared to traditional players.

Here are three ways, insurtechs are gaining ground with Machine Learning (specifically where learning from data is involved):

  1. Risk Prediction
    Predicting and evaluating risk is insurance’ oldest use case, and research reveals it will continue to be so. With ML and advanced algorithms, insurers can process big data from multiple data points such as policy contracts, claims data, weather parameters, crime data, IoT and sensor data.
    By Analysing existing data, identifying anomalies, tracking recurring usage patterns and then delivering accurate predictions and diagnosis through vertically-tuned algorithms — ML-based platforms can identify risk ratios and risk profiles that enable insurers to customize policies for individual customers in real-time. This differs from ‘off-the-shelf’ platforms which can only be utilized to solve a narrow set of problems.

  2. Customer Lifetime Value (CLV) Prediction
    CLV is a complex metric that represents the value of a customer to an organization as the difference between the revenue gained and expenses incurred – all projected onto the entire relationship with a customer, including the future.
    Insurers can now predict CLV using customer behavior data that allows them to assess the customer’s potential profitability for the insurer. Behavior-based learning models can be applied to forecast retention or cross-buying, all critical factors in the company’s future income. ML tools also help insurers to predict the likelihood of particular customer behavior – for example, their maintenance of the policies or surrender.

  3. Personalization Insights Engine
    User data from AI, machine learning and behavioral and social sciences can provide actionable insights in real time. For example, simulation and learning capabilities allow companies to discover new customer groups, to help companies personalize customer engagement, risk assessment, and forecasting by combining data from multiple sources.
    A common challenge is capturing data from multiple sources and turning the data into insights that can inform business decisions across many functions. With machine learning, insurers will be able to underwrite, adjust customer journeys, resolve claims and adapt offerings.

ML-based solutions bring back real value to insurers — either delivered as a standalone product or as a part of an embedded process/service. The key for insurers is to pilot ML projects of smaller scale that can bring about cost and time savings across the organization almost immediately and then improve in easier iterative sprints for more future-ready permanence, rather than taking on the task of a complete enterprise makeover from day one!

For more information about how we can help enterprises begin their ML transformation, reach us on hello@mantralabsglobal.com

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Smart Manufacturing Dashboards: A Real-Time Guide for Data-Driven Ops

Smart Manufacturing starts with real-time visibility.

Manufacturing companies today generate data by the second through sensors, machines, ERP systems, and MES platforms. But without real-time insights, even the most advanced production lines are essentially flying blind.

Manufacturers are implementing real-time dashboards that serve as control towers for their daily operations, enabling them to shift from reactive to proactive decision-making. These tools are essential to the evolution of Smart Manufacturing, where connected systems, automation, and intelligent analytics come together to drive measurable impact.

Data is available, but what’s missing is timely action.

For many plant leaders and COOs, one challenge persists: operational data is dispersed throughout systems, delayed, or hidden in spreadsheets. And this delay turns into a liability.

Real-time dashboards help uncover critical answers:

  • What caused downtime during last night’s shift?
  • Was there a delay in maintenance response?
  • Did a specific inventory threshold trigger a quality issue?

By converting raw inputs into real-time manufacturing analytics, dashboards make operational intelligence accessible to operators, supervisors, and leadership alike, enabling teams to anticipate problems rather than react to them.

1. Why Static Reports Fall Short

  • Reports often arrive late—after downtime, delays, or defects have occurred.
  • Disconnected data across ERP, MES, and sensors limits cross-functional insights.
  • Static formats lack embedded logic for proactive decision support.

2. What Real-Time Dashboards Enable

Line performance and downtime trends
Track OEE in real time and identify underperforming lines.

Predictive maintenance alerts
Utilize historical and sensor data to identify potential part failures in advance.

Inventory heat maps & reorder thresholds
Anticipate stockouts or overstocks based on dynamic reorder points.

Quality metrics linked to operator actions
Isolate shifts or procedures correlated with spikes in defects or rework.

These insights allow production teams to drive day-to-day operations in line with Smart Manufacturing principles.

3. Dashboards That Drive Action

Role-based dashboards
Dashboards can be configured for machine operators, shift supervisors, and plant managers, each with a tailored view of KPIs.

Embedded alerts and nudges
Real-time prompts, like “Line 4 below efficiency threshold for 15+ minutes,” reduce response times and minimize disruptions.

Cross-functional drill-downs
Teams can identify root causes more quickly because users can move from plant-wide overviews to detailed machine-level data in seconds.

4. What Powers These Dashboards

Data lakehouse integration
Unified access to ERP, MES, IoT sensor, and QA systems—ensuring reliable and timely manufacturing analytics.

ETL pipelines
Real-time data ingestion from high-frequency sources with minimal latency.

Visualization tools
Custom builds using Power BI, or customized solutions designed for frontline usability and operational impact.

Smart Manufacturing in Action: Reducing Market Response Time from 48 Hours to 30 Minutes

Mantra Labs partnered with a North American die-casting manufacturer to unify its operational data into a real-time dashboard. Fragmented data, manual reporting, delayed pricing decisions, and inconsistent data quality hindered operational efficiency and strategic decision-making.

Tech Enablement:

  • Centralized Data Hub with real-time access to critical business insights.
  • Automated report generation with data ingestion and processing.
  • Accurate price modeling with real-time visibility into metal price trends, cost impacts, and customer-specific pricing scenarios. 
  • Proactive market analysis with intuitive Power BI dashboards and reports.

Business Outcomes:

  • Faster response to machine alerts
  • Quality incidents traced to specific operator workflows
  • 4X faster access to insights led to improved inventory optimization.

As this case shows, real-time dashboards are not just operational tools—they’re strategic enablers. 

(Learn More: Powering the Future of Metal Manufacturing with Data Engineering)

Key Takeaways: Smart Manufacturing Dashboards at a Glance

AspectWhat You Should Know
1. Why Static Reports Fall ShortDelayed insights after issues occur
Disconnected systems (ERP, MES, sensors)
No real-time alerts or embedded decision logic
2. What Real-Time Dashboards EnableTrack OEE and downtime in real-time
Predictive maintenance using sensor data
Dynamic inventory heat maps
Quality linked to operators
3. Dashboards That Drive ActionRole-based views (operator to CEO)
Embedded alerts like “Line 4 down for 15+ mins”
Drilldowns from plant-level to machine-level
4. What Powers These DashboardsUnified Data Lakehouse (ERP + IoT + MES)
Real-time ETL pipelines
Power BI or custom dashboards built for frontline usability

Conclusion

Smart Manufacturing dashboards aren’t just analytics tools—they’re productivity engines. Dashboards that deliver real-time insight empower frontline teams to make faster, better decisions—whether it’s adjusting production schedules, triggering preventive maintenance, or responding to inventory fluctuations.

Explore how Mantra Labs can help you unlock operations intelligence that’s actually usable.

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