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Model selection with cross-validation: A quest for an elite model

3 minutes, 13 seconds read

What do you call a prediction model that performs tremendously well on the same data it was trained on? Technically, a tosh! It will perform feebly on unseen data, thus leading to a state called overfitting

To combat such a scenario, the dataset is split into train set and test set. The model is then trained on the train set and is kept deprived of the test set. This test set is utilized to estimate the efficacy of the model. To decide on the best train-test split, two competing cornerstones need to be focused on. Firstly, less training data will give rise to greater variance in the parameter estimates, and secondly, less testing data will lead to greater variance in the performance statistic. Conventionally, an 80/20 split is considered to be a suitable starting point such that neither variance is too high. 

Yet another problem arises when we try to fine-tune the hyperparameters. There is a possibility for the model to still overfit on the testing data due to data leakage. To prevent this, a dataset should typically be divided into train, validation, and test sets. The validation set acts as an intermediary between the training part and the final evaluation part. However, this indeed reduces the training examples, thus making it less likely for the model to generalize, and the performance rather depends merely on a random split. 

Here’s where cross-validation comes to our rescue!

Cross-validation (CV) eliminates the explicit requirement of a validation set. It facilitates the model selection and aids in gauging the generalizing capability of a model. The rudimentary modus operandi is the k-fold CV, where the dataset is split into k groups/folds and k-1 folds are used to train the model, while the held out kth fold is used to validate the model. Henceforth, each fold gets an opportunity to be used as a test set. This way, in each fold, the evaluation score is retained and the model is then discarded. The model’s skill is summarised by the mean of the evaluation scores. The variance of the evaluated scores is often expressed in terms of standard deviation.

5-fold cross validation

But is it feasible when the dataset is imbalanced? 

Probably not! In case of imbalanced data an extension to k-fold CV, called Stratified k-fold CV proves to be the magic bullet. It maintains the class proportion in all the folds as it was in the original dataset, thus making it available for the model to train on both, the minority as well as majority classes. 

stratified 5-fold cross validation

Determining the value of k

This is a baffling concern though!  Taking into account the bias-variance trade-off, the value of k should be decided carefully. Consequently, the k value should be chosen such that each fold can act as a representative of the dataset. Jumping on the bandwagon, it is preferred to set the k value as 5 or 10 since experimental success is observed with these values. 

There are some other variations of cross-validation viz.,

  1. Leave One Out CV (LOOCV): Only one sample is held out for the validation part
  2. Leave P Out CV (LPOCV): Similar to LOOCV, P samples are held out for the validation part
  3. Nested CV: Each fold involves cross-validation, making it a double cross-validation. It is generally used when tuning hyperparameters

Finally yet importantly, some tidbits that shouldn’t be ignored:

  • It is important to shuffle the data before moving ahead with cross-validation
  • To avoid data leakage, any data preparation step should be carried out on the training data within the cross-validation loop
  • It is preferable to repeat the cross-validation procedure by using repeated k-fold or repeated stratified k-fold CV for more reliable results especially, the variance in the performance metrics. 

Voila! We finally made it! If the model evaluation scores are acceptably high and have low variance, it’s time to party hard! Our mojo has worked! 

Further Readings:

  1.  5 Proven Strategies to Break Through the Data Silos
  2. Speech is the next UX
  3. The Next Big Thing for Big Tech: AI as a Service
  4. Insurtechs are Thriving with Machine Learning. Here’s how.

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Smart Manufacturing Dashboards: A Real-Time Guide for Data-Driven Ops

Smart Manufacturing starts with real-time visibility.

Manufacturing companies today generate data by the second through sensors, machines, ERP systems, and MES platforms. But without real-time insights, even the most advanced production lines are essentially flying blind.

Manufacturers are implementing real-time dashboards that serve as control towers for their daily operations, enabling them to shift from reactive to proactive decision-making. These tools are essential to the evolution of Smart Manufacturing, where connected systems, automation, and intelligent analytics come together to drive measurable impact.

Data is available, but what’s missing is timely action.

For many plant leaders and COOs, one challenge persists: operational data is dispersed throughout systems, delayed, or hidden in spreadsheets. And this delay turns into a liability.

Real-time dashboards help uncover critical answers:

  • What caused downtime during last night’s shift?
  • Was there a delay in maintenance response?
  • Did a specific inventory threshold trigger a quality issue?

By converting raw inputs into real-time manufacturing analytics, dashboards make operational intelligence accessible to operators, supervisors, and leadership alike, enabling teams to anticipate problems rather than react to them.

1. Why Static Reports Fall Short

  • Reports often arrive late—after downtime, delays, or defects have occurred.
  • Disconnected data across ERP, MES, and sensors limits cross-functional insights.
  • Static formats lack embedded logic for proactive decision support.

2. What Real-Time Dashboards Enable

Line performance and downtime trends
Track OEE in real time and identify underperforming lines.

Predictive maintenance alerts
Utilize historical and sensor data to identify potential part failures in advance.

Inventory heat maps & reorder thresholds
Anticipate stockouts or overstocks based on dynamic reorder points.

Quality metrics linked to operator actions
Isolate shifts or procedures correlated with spikes in defects or rework.

These insights allow production teams to drive day-to-day operations in line with Smart Manufacturing principles.

3. Dashboards That Drive Action

Role-based dashboards
Dashboards can be configured for machine operators, shift supervisors, and plant managers, each with a tailored view of KPIs.

Embedded alerts and nudges
Real-time prompts, like “Line 4 below efficiency threshold for 15+ minutes,” reduce response times and minimize disruptions.

Cross-functional drill-downs
Teams can identify root causes more quickly because users can move from plant-wide overviews to detailed machine-level data in seconds.

4. What Powers These Dashboards

Data lakehouse integration
Unified access to ERP, MES, IoT sensor, and QA systems—ensuring reliable and timely manufacturing analytics.

ETL pipelines
Real-time data ingestion from high-frequency sources with minimal latency.

Visualization tools
Custom builds using Power BI, or customized solutions designed for frontline usability and operational impact.

Smart Manufacturing in Action: Reducing Market Response Time from 48 Hours to 30 Minutes

Mantra Labs partnered with a North American die-casting manufacturer to unify its operational data into a real-time dashboard. Fragmented data, manual reporting, delayed pricing decisions, and inconsistent data quality hindered operational efficiency and strategic decision-making.

Tech Enablement:

  • Centralized Data Hub with real-time access to critical business insights.
  • Automated report generation with data ingestion and processing.
  • Accurate price modeling with real-time visibility into metal price trends, cost impacts, and customer-specific pricing scenarios. 
  • Proactive market analysis with intuitive Power BI dashboards and reports.

Business Outcomes:

  • Faster response to machine alerts
  • Quality incidents traced to specific operator workflows
  • 4X faster access to insights led to improved inventory optimization.

As this case shows, real-time dashboards are not just operational tools—they’re strategic enablers. 

(Learn More: Powering the Future of Metal Manufacturing with Data Engineering)

Key Takeaways: Smart Manufacturing Dashboards at a Glance

AspectWhat You Should Know
1. Why Static Reports Fall ShortDelayed insights after issues occur
Disconnected systems (ERP, MES, sensors)
No real-time alerts or embedded decision logic
2. What Real-Time Dashboards EnableTrack OEE and downtime in real-time
Predictive maintenance using sensor data
Dynamic inventory heat maps
Quality linked to operators
3. Dashboards That Drive ActionRole-based views (operator to CEO)
Embedded alerts like “Line 4 down for 15+ mins”
Drilldowns from plant-level to machine-level
4. What Powers These DashboardsUnified Data Lakehouse (ERP + IoT + MES)
Real-time ETL pipelines
Power BI or custom dashboards built for frontline usability

Conclusion

Smart Manufacturing dashboards aren’t just analytics tools—they’re productivity engines. Dashboards that deliver real-time insight empower frontline teams to make faster, better decisions—whether it’s adjusting production schedules, triggering preventive maintenance, or responding to inventory fluctuations.

Explore how Mantra Labs can help you unlock operations intelligence that’s actually usable.

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